Features November 2009 Issue

Topside Paint Exposure Test Checkup

A close look at Practical Sailor’s 29 topside test paints shows how enamels, linear polyurethanes, and water-based paints have fared after a year of weathering.

Last year, we launched a multi-phase topside paint evaluation in search of a high-gloss, easy-to-apply, durable coating for fiberglass hulls. We began in the August 2008 issue with a close look at application characteristics including handling ease, coverage, and gloss. This report moves the test into the next phase: performance at the one-year mark. Here, we’ll take a look at the long-term paint panel test after one year with an inspection of the paints’ hardness, gloss retention, and the abrasion resistance of each of the products tested.

Depending on the type of topside paint used (and where the boat lives), a DIY topsides job can be expected to last one to five years. Practical Sailor’s last long-term topside showdown stretched on for four years with Interlux Toplac (white), and Epifanes’ mono-urethane (blue) and polyurethanes (blue and red) getting the all-star accolades in the May 2006 finale. A few coats of paint do wonders for a boat aesthetically, but they also protect the hull.

Best Topside Paints
Photo by Lenore Naranjo

Practical Sailor checks in on our long-term topside paint tests, including the dinghy project, the exposure panel test, and the test-boat fleet coatings.

What We Tested

Among the 29 paints we’re testing are seven enamels, 12 one-part urethane modified enamels (mono-urethanes), eight two-part linear polyurethanes (LPUs), and two water-based coatings.

We tested multiple white paints and a handful of colored ones. Because reflectivity and gloss could be measured consistently among the white paint test panels, the white paints were evaluated on four characteristics (hardness, abrasion and stain resistance, and appearance).

However, colors are influenced by their hue and the rate at which their pigment absorbs light, so testers used only two of the four testing criteria (hardness and appearance) to compare the colored paints. But each brand’s white paint uses the same base chemistry as the color versions of the product, so we do get a measurement that’s transferable—to some extent. (See "How We Tested.")

What We Found

After 12 months exposed to the New England elements, the majority of the test field was holding up admirably. Testers were pleased with how well the mono-urethanes maintained their luster, however, the two-part Interlux Perfection and Epifanes Polyurethane continue to outshine them, and the professional favorite, the two-part Awlgrip LPU, topped the performance charts.

Best Topside Paints


A piece of masking tape can be used to lift larger critters (mosquitoes) from still-wet paint.

As might be expected, the two-part cross-linking paints were harder, glossier, and more stain-resistant, but their application was also more difficult to control.

After a year of weathering, all coatings remain well stuck on the epoxy-primed test surface. Even the water-based Crabcoat paints showed no sign of chalking or adhesion problems.

Enamels

Softer enamels can be expected to deliver about a season of shine. They typically oxidize a little over winter, and by spring, are ready for a light scuff sanding and a rejuvenating coat of alkyd enamel.

Products like Z-Spar 100 and semi-gloss 101 and Interlux Premium Yacht Enamel were easy to apply. Testers also were fond of the excellent coverage characteristics of Sherwin-Williams Seaguard 1000, Kirby’s Hull and Deck Enamel, and Z-Spar’s 1195. All are reduced with mineral spirit-based solvent and are soft enough for easy sanding between coats.

After the year-long exposure test, we did notice that the enamels had lost much gloss, and Kirby’s gloss white and semi-gloss white were closer in reflectivity than they were a year before.

The enamels fared as well as was expected with most of the paints rating "Fair" or "Good" in performance tests.

Bottom line: For a single-season paint, go with an easy-to-apply enamel. Sherwin-Williams topped the white enamels, while Pettit Z-Spar Grand Banks Beige outranked the colored enamels.

Best Topside Paints
Photos by Ralph Naranjo

Our long-term testing includes a few head-to-head matchups on our test-boat fleet, including a look at deck re-dos with one-part versus twopart paints on Technical Editor Ralph Naranjo’s Ericson 41 (above) and Cape Dory Typhoon 19 (below). A check-up at the three-year point found the Interlux mono-urethane Brightside holding up well on the Cape Dory deck and Interlux Perfection doing very well on the Ericson deck. Both projects used a combination of Interlux nonskid compound mixed in the paint as well as salt-shakered over the wet coatings. The grip remains tenacious, but the surface is not as abrasive as coarser-grit nonskid products. The bottom line is that the more highly trafficked the surface, the more likely a two-part product will pay off in the long run.

Mono-Urethanes

The harder one-part urethane-modified enamels are glossier, tougher coatings that look a lot like their two-part cousins but handle more like enamels. They are faster-drying paints and must be carefully thinned with specific reducers to retain good flow characteristics.

Interlux’s Brightside, Pettit’s Easy-Poxy and Insignia’s Resilience rated high for ease of handling.

The high scores of some of the other mono-urethanes in the "appearance" test were derived from their even flow and user friendliness. In fact, our testers really liked the semi-gloss softer appeal of some of the one-part paints. (Several were rated "Very Good" for appearance.)

Bottom line: Mono-urethanes are middle-of the-road coatings, as far as application ease and durability. Recommended one-parts after one year are Interlux No. 4359 and K184, Pettit No. 3706 and 3175, and West Marine Sea Gloss Pro white.

Two-part LPUs

The two-part linear polyurethane (LPU) products we tested were the glossiest of the test-panel bunch, but they also were the hardest to handle. They cured with a wet look that packed an automotive showroom brilliance. However, the downside of this high-reflectivity is the need for a smooth, dust-free application, and the extra effort associated with surface prep.

All of the two-part products we tested proved to be harder to brush on than the single-part paints. Interlux Perfection and Epifanes Poly-Urethane—both yellow paints in the panel test—came closest to the white Awlgrip’s deserved pick-of-the-pros status. Our real-world testing of the Epifanes and Interlux white LPUs support this finding as well, but testers tapped Perfection as tops for DIY application. (See "DIY Notebook," page 18.)

Best Topside Paints
Photos by Ralph Naranjo

Bottom line: If you’re looking to get the longest life possible out of your topside makeover—and can tolerate the added work of applying a two-part LPU—we suggest the Fabula, Awlgrip, Interlux, or Epifanes.

Conclusion

When choosing the best paint for a boat’s topsides, be sure to consider the level of protection expected. If an owner plans to freshen up the paint annually, applying a two-part urethane would be overkill and a waste of money.

Conversely, the inexpensive, super-easy to apply enamel paints can’t be expected to last as long as LPUs. Paint choice comes down to what will meet the boat owner’s needs and skill for flowing on paint.

All of the paints recommended at the one-year mark are quality paints. Stay tuned to see how they fare at the next checkup, to be reported fall 2010.

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