Dyneema Burn-Through By a Sheet

A real-world failure of a Dyneema whisker stay during a high-wind jibe proves that frictional heat from polyester rigging can compromise Dyneema lines even on smaller boats.

3

In the early 2000s, Dyneema was a breakthrough lifeline material. It is as strong as steel and much lighter, inexpensive, simple to install (at least it seemed that way), low stretch, UV resistant, and chafe resistant. World Sailing accepted it for racing. And then in 2016, World Sailing changed their rules, restricting Dymeena lifelines to inshore and multihull racing. Several boats had broken lower lifelines. It turned out that when rail meat leans over bare stainless wire lifelines, the rocking wire forms sharp burrs inside the stanchion holes, and when you switch to Dyneema and hang rail meat on them again, the burrs can saw right through Dyneema lifelines. Another risk, recognized by super maxis, such as Comanche, was that the heat generated by a spinnaker sheet running across a lifeline at high speed could melt it. For the boats we sail we assumed this was only theoretical.

To continue reading this article or issue you must be a paid member.

Join Practical Sailor

Get full access to Practical-Sailor.com – more than 4,000 articles – for just $34.
Join today and save 42% off our full price.
Already a member?
| Forgot your password? | Activate Web Access
Drew Frye, Practical Sailor’s technical editor, has used his background in chemistry and engineering to help guide Practical Sailor toward some of the most important topics covered during the past 10 years. His in-depth reporting on everything from anchors to safety tethers to fuel additives have netted multiple awards from Boating Writers International. With more than three decades of experience as a refinery engineer and a sailor, he has a knack for discovering money-saving “home-brew” products or “hacks” that make boating affordable for almost anyone. He has conducted dozens of tests for Practical Sailor and published over 200 articles on sailing equipment. His rigorous testing has prompted the improvement and introduction of several marine products that might not exist without his input. His book “Rigging Modern Anchors” has won wide praise for introducing the use of modern materials and novel techniques to solve an array of anchoring challenges. 

3 COMMENTS

    • Because there are applications (most cascade purchases, for example) where Dyneema outperforms anything else, including steel cable. There can also be a tendency to use Dyneema for everything, which is wrong.

      Like anything, design and material selection go hand in hand.

  1. Spectra is the default line choice for modern skydiving parachutes. Spectra linesets are typically replaced every 200-300 jumps because friction heating and the resulting contraction pull the sets out of trim. It’s a great material, but you do need to be low-key paranoid about it in applications with significant friction.