Patching Screw Holes

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Excerpted from Fiberglass Boat Repair Illustrated

Patching a hole above the waterline in a single layer of laminate is relatively simple if the hole is small (such as that left by a screw) and you have access to the back. All you need to do is tape over the back of the hole and fill it with a thickened resin mixture. I prefer epoxy to polyester for this kind of repair because it is easier to thicken and sets up fairly quickly. By using fast-acting hardener when you fill small holes, you can get the repair to set within a few minutes If you have a lot of holes to fill, however, mix only a small amount of epoxy at a time, or it will cure before you are halfway through your project. Despite using thickener and fast-acting hardener, the initial repair is likely to leave a surface dimple when it hardens (due to shrinkage and absorption around the hole edges), in which case you will have to apply a second, surfacing coat to make the repair flush. Finish the repair with color-matched paint.

For more tips and techniques to help you maintain and repair your fiberglass boat, purchase Fiberglass Boat Repairs Illustrated from Practical Sailor.

Darrell Nicholson
Darrell Nicholson is editor emeritus of Practical Sailor. He is a longtime liveaboard sailor and has logged tens of thousands of miles in three oceans. A winner of dozens of writing awards in disparate genres, he currently edits Marine Electronics Journal for the National Marine Electronics Association. He holds a U.S. Coast Guard 100-ton Master license and sails his S&S-designed Yankee 30, Opal, out of St. Petersburg, Florida. He can be reached at darrellnicholson.com.