Waterproof Connectors: 4 Year Update of SAE 2-Pin Connectors

After four years of real-world use, inexpensive SAE 2-pin connectors prove their worth on masthead lights and tiller pilots—if you keep them greased.

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SAE 2-pin conector for autohelm. The Muyimu broke, so this is now my favorite. (Photo/ Drew Frye)
SAE 2-pin conector for autohelm. The Muyimu broke, so this Sea-Dog SAE 2-Wire Flat connector is now my favorite. (Photo/ Drew Frye)

I’ve long hated proprietary 12 volt connectors. This project started six years ago when the power plug on my tiller pilot failed, falling to bits. If the pin’s contact flicked for even an instant the tiller pilot’s fix would be lost, resulting in circling, which is not safe when singlehanding and using the pilot to hoist the mainsail or set a reacher. By then the only replacements were on eBay and cost $110 to $140, exceeding the probable value of the aging pilot. The mast light connector had also failed. So in the fall of 2020 we set about testing a handful of respected connectors, torturing them in a salt spray test chamber and on the boat. The results were mixed—there were some outright failures, some were good for instruments—but nothing was standard and nothing thrilled us. One of the best connectors in the spray chamber failed in use as a result of UV damage to the sealing boot. See “Watertight Connector Test.”

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Drew Frye, Practical Sailor’s technical editor, has used his background in chemistry and engineering to help guide Practical Sailor toward some of the most important topics covered during the past 10 years. His in-depth reporting on everything from anchors to safety tethers to fuel additives have netted multiple awards from Boating Writers International. With more than three decades of experience as a refinery engineer and a sailor, he has a knack for discovering money-saving “home-brew” products or “hacks” that make boating affordable for almost anyone. He has conducted dozens of tests for Practical Sailor and published over 200 articles on sailing equipment. His rigorous testing has prompted the improvement and introduction of several marine products that might not exist without his input. His book “Rigging Modern Anchors” has won wide praise for introducing the use of modern materials and novel techniques to solve an array of anchoring challenges.