Sails, Rigging & Deck Gear

Letters to Practical Sailor, September 2011. This month's letters cover subjects such as: Johnson Pumps, Raymarine, Edson and More!

If you are looking for a sailmaker, here's a state-by-state list of those recommended by readers of Practical Sailor magazine, based on the magazine's 2010-2011 survey.

As with any big ticket item, choosing a new mainsail involves a number of choices, each of which are driven by an equally diverse list of factors to consider, from the type of boat (cruising, racing sailboat), and area sailed (inshore waters, coastal waters, or bluewater), to the type of sailor you are (performance-oriented hard charger or weekend warrior). Practical Sailor offers a step-by-step rundown of the available options and the selection process our testers experienced when we shopped for a new mainsail for our Chesapeake Bay test boat. While the decisions will vary, the exercise can serve as a template for any sailor looking to upgrade a mainsail.

One of the themes seen among the new entries is a trend toward thermal-setting rather than thermal-fixing plastic construction. The latter is representative of the most common approach to fiber-reinforced plastic (FRP) boatbuilding. A process in which room-temperature liquid-resin systems are used to wet-out reinforcing filaments in what has become generically referred to as fiberglass boatbuilding.

Not every sailor has a selection of local sailmakers to choose from. He or she must instead rely on Internet research and phone conversations to find the best sail for the best price. As most of the world’s sail production takes place in a handful of high-volume production lofts abroad (China, Sri Lanka, and Africa), U.S. sailmakers have taken on the role of sail designers—rather than sailmakers.

Our informal online sailmaker poll generated 336 complete responses, not large enough to be statistically significant, but still useful, in our opinion. In total, readers recommended more than 100 different lofts. The responses are subjective to each respondent’s experience, making it impossible to fairly rank sailmakers based on the poll, so readers should consider this report an overview and use it accordingly in any sailmaker search. The responses can offer some insight into what can be expected of a specific sailmaker and what should be considered in the selection process.

Our informal online sailmaker poll generated 336 complete responses, not large enough to be statistically significant, but still useful, in our opinion. In total, readers recommended more than 100 different lofts. The responses are subjective to each respondent’s experience, making it impossible to fairly rank sailmakers based on the poll, so readers should consider this report an overview and use it accordingly in any sailmaker search. The responses can offer some insight into what can be expected of a specific sailmaker and what should be considered in the selection process.

Letters to Practical Sailor, August 2011. This month's letters cover subjects such as: Weems and Plath, and Moorhouse Sailmakers.

Last month, we showed you how you could turn a big, expensive pile of lumber into a smaller pile of bulkhead sheathing and a large pile of sawdust. This month, we’ll show you how to transform that pile of sheathing into beautiful new bulkheads for your boat. Like making the sheathing stock in the first place, installing it is a tedious operation, full of opportunities to make mistakes.

The best anti-chafe material to rely on in a storm is the one that resists abrasion, doesn’t cause heat build-up in the line, and can be easily installed—even if the line already has been deployed. Practical Sailor tested five commercially made products marketed as chafe protection for lines on boats: the Davis Secure, from marine accessories maker Davis Instruments; LineRap from Para-Anchor manufacturer Fiorentino; Chafe-Pro from the North Carolina-based Fjord Inc; and two sets of Chafe Guards by Taylor Made. Products ranged from single-skin webbing designs to tough Dacron double-layer designs, and the chafe gear’s attachment, or locking, methods were an integral part of the ratings. (The products don't work if they don't stay in place.) Chafe gear was put through a series of abrasion tests and was rated on price, ease of use, and performance.