Underwater Epoxy Test

PS testers dive into a sticky problem. Which glue really holds fast when the chips are down?

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Although laminating epoxies can tolerate some moisture, we know that excessive moisture can prevent a good cure. So how can we manage an emergency repair, when water is seeping into the bilge through a hairline crack—or worse? Well, there are products intended for underwater use— we’ve used them, and they work.

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Practical Sailor has been independently testing and reporting on sailboats and sailing gear for more than 50 years. Its independent tests are carried out by experienced sailors and marine industry professionals dedicated to providing objective evaluation and reporting about boats, gear, and the skills required to cross oceans. Practical Sailor is edited by Darrell Nicholson, a long-time liveaboard sailor and trans-Pacific cruiser who has been director of Belvoir Media Group's marine division since 2005. He holds a U.S. Coast Guard 100-ton Master license, has logged tens of thousands of miles in three oceans, and has skippered everything from pilot boats to day charter cats. His weekly blog Inside Practical Sailor offers an inside look at current research and gear tests at Practical Sailor, while his award-winning column,"Rhumb Lines," tracks boating trends and reflects upon the sailing life. He sails a Sparkman & Stephens-designed Yankee 30 out of St. Petersburg, Florida. You can reach him at darrellnicholson.com.

6 COMMENTS

  1. The going wisdom is that epoxy does not do well wet or underwater, in particular West. I beg to differ. After rebuilding the cockpit of a laser in our junior sail program, including the delaminating around the skupper, less than 10 min later before the resin even started to warm up the skies opened up.

    Within a short period of time the entire cockpit was full of water. What was I to do? Well, years later that boat sailed by an entire cast of intrepid young sailers beat the heck out of it torquing the hull in heavy winds with too many kids on board and capsizing countless times because it is fun, West continues to hold up well.

  2. Did you attempt to test kits from the hardware store for emergency water pipe repairs? For instance, RectorSeal’s Pipe Repair Kit, available at Home Depot? They use a water-activated epoxy that sets in 10mins. I wonder how they would do for below-water repair.

  3. I love JB-Weld. It saved me in the Bahamas!
    First a little background to set up the situation.
    My boat Prestissimo has a steel lifting keel that is filled with diesel fuel, both to prevent rusting and to have a backup of 35 gal of fuel that I can pump out if necessary.
    Every now and then, when I am anchored, and there is wind opposing current, the boat will swing around and wrap the nylon anchor rode around the keel. Once on our Bahamas trip it got pretty rough before I finally got it straightened out.
    With the nylon rode stretching and contracting and rubbing across the back of the keel, the epoxy/glass layer wore through and exposed the steel to the salt water unbenounced to me.
    We continued on our multi-month trip in the Bahamas, and one evening I noticed a tiniest thin line of oil film coming from under the boat as we were returning from shore.
    I dove under the boat and discovered the rust and the tiniest little drop of oil popped out… about a minute later another drop.
    JB-Weld Underwater to the rescue! I sanded off all the rust and onto the undamaged epoxy/glass, got back on the boat and kneaded the JB-Weld putty, dove under and massaged the putty into the hole and over all the exposed steel, and crossed my fingers that it would work.
    I checked it regularly (any excuse to dive in the Bahamas) and it held for the next 3 months until we were able to pull the boat, weld the hole, and repair the epoxy/glass that protects it.
    Now, when I anchor in conditions where my rode could wrap around the keel I lower a kellet about 2 ft lower than my keel.
    It keeps the rode below the keel to prevent it from wrapping around the keel.