Phosphate Conversion Coatings: The DIY Rust Fix That Also Protects
In the process of rediscovering my machining hobby, I dug out my long-ignored collection of machinist tools from a great uncle who worked in...
DIY Wooden Bowsprit
Bowsprits are a common feature on traditional boats as a way to extend the sail plan beyond the boat’s length over deck and create...
A Better Bridle Plate
In the midst of discussing bridles, snubbers, and rigging multiple anchors, ten years ago we introduced the idea of an improved bridle plate—see “Adjustable...
Build Your Own Dorade: Fresh Air Below, No Water Allowed
Dorade vents are the best solution to keep the cabin fresh in bad weather or offshore. They let air in but keep water out...
Exterior Wood Finish Update at 2 Years
The wood samples we varnished in late 2015 finally went into service three years after they were varnished. They'd been boxed and stored as...
The Best Respirators for the Boatyard
Athough falling off a ladder or cutting yourself with a sharp tool are the most common boatyard injuries, damage from the foul air we breathe is more insidious. Marine paints contain solvents that can make you dizzy at best or increase cancer risk at worst. Dust from sanding wood is usually only a nuisance, but sanding bottom paint or grinding fiberglass presents serious health risks. Fortunately, theres a wealth of industrial experience with contaminated air…
Giving Old Winches New Grip
On Natasha, our 1978 Islander Bahama 30, the Barient two speed sheet winches were showing their age—a dull chrome surface and the drum were...
Refurbishing Aluminum Deck Hatches: A DIY Guide
Many boats constructed during the heyday of production in the 70s and 80s, both power and sail, emerged from the factory with aluminum deck...
PS Tests Adhesive Removers
Many years ago, one of our editors had an old wooden boat with lovely wooden handrails just inside the companionway that his sailing partner decided could use new varnish. The original coat, which was peeling around the base and worn where hands had gripped it, was sanded smooth and meticulously coated with varnish. Subsequent coats were applied according to the process that had served well for years-varnish, scuff, wipe, varnish, scuff, wipe . . . repeat.
Marine Sealant Adhesion Tests
We recently launched a new evaluation of marine adhesives and sealants. There is no single caulk that works in all of these cases, so its impossible to declare a single Best Choice adhesive, but we decided to at least put some numbers on paper to guide you in your choices.























