Posted by Darrell Nicholson at 09:47AM - Comments: (7)
As we found in our do-it-yourself nonskid test (Practical Sailor, "Do it Yourself Nonskid Test," November, 2013), revamping a nonskid deck is a time consuming project, one that you'd rather not have to repeat every few years. Here are a few tips to help you get more mileage out of your nonskid deck.
The secret to durable nonskid starts with proper application.
Surface prep: We all know proper surface prep can make or break coatings applications, but it also directly affects the coating’s service life. Always follow maker’s recommendations.
To prime or not to prime? That depends on the deck substrate being painted and the type of paint being used. If the surface is bare wood or bare metal, plan to apply a coat of primer (and a sealer for wood). A one-part primer is often sufficient, but a two-part epoxy primer will offer more durability and hardness. Bare fiberglass requires a dewaxer, scuff sanding, and a coat of primer when applying most paints; however, some paints like Durabak and KiwiGrip recommend primers only for bare metal and wood.
Application: The surface must be clean and totally dry. After sanding, wipe it down with xylene, dewaxer, or acetone. Some paint makers warn against using solvents, so be sure whatever you wipe down with is compatible with the paint.
When it comes to using a paint and a nonskid additive, we recommend combining the mix-in and broadcast methods to get the most uniform grit pattern. Mix the nonskid additive with the paint, roll it on with a high-nap roller, and sift more aggregate on the paint while it’s tacky; once the paint dries, you can brush off the excess and apply a second coat in the same manner. You can make an aggregate “shaker” by poking a dozen or so holes in the lid of the can with an ice pick, then up-ending it to sprinkle the additive across the deck. Pre-mixed nonskid paint users can also broadcast nonskid additive atop coats of the pre-mixed paint for a more aggressive grip. For increased durability, we suggest mixing nonskid additives with two-part linear polyurethane paints (LPU).
Be sure to keep the coats thin—multiple thin coats are preferred over one heavy coat—and plan to apply the paint when there is minimal humidity.
Curing: Follow the maker’s recommendation for dry time, and be sure to allow the paint to fully cure before subjecting it to foot traffic. This allows the paint to achieve maximum hardness, making it more abrasion resistant and longer lasting.
Mat Installation: If you’re installing a self-adhesive mat, application is a no-brainer. Just be sure it’s where you want it before you stick it to the deck; contact adhesives don’t allow the small “wiggle” adjustments that epoxies do in application.
Testers also learned a few application lessons the hard way when installing nonskid mats with two-part epoxy. The epoxy usually has about an hour of pot life before it becomes permanently stuck to whatever it’s touching, so clean up any errant epoxy with a solvent as soon as possible. It’s also best to decide on the mat’s exact location before mixing the epoxy; you can use paper templates to help in this process. Be sure to leave a lip around the mat edge that is free of glue; the epoxy will squeeze into the bare area when the mat is put in place.
Boat bath: Nonskid paints and mats should be cleaned regularly to remove abrasive salt spray and dirt. Wash with standard, mild boat soaps (see "Best Soaps for Regular Washdowns," PS January 2013) or household cleaners and a soft- to medium-bristled brush. Steer clear of bleach and other chlorinated or acid-based cleaners as they can affect the paint’s color pigments and UV inhibitors. Be sure to rinse the decks well with fresh water, when possible.
Mold and Mildew: To prevent mold and mildew, you can lightly scrub the surface with an ammonia/detergent solution. To spot clean areas that are heavily soiled or show mildew, you’ll likely need to step up to more aggressive cleaner. Pettit recommends its Bio-Blue 92; the blend of cleaning agents and silica grit also can be used to de-wax or etch during surface prep. Durabak recommends fighting mildew and stains with a disinfectant like Lysol, and KiwiGrip advises using bleach or a mild acid solution to remove mold and mildew stains.
Wax Not: While waxing can breathe new life into topside paint, the paint makers we talked to do not recommend waxing painted nonskid. Most nonskid paints and bead/powder additives have UV protection built in, and the paint formulas include UV absorbers, making waxing unnecessary.
Touch-ups: Address any peeling or worn nonskid paint as soon as possible. Most of the nonskid paints we tested are easily repairable: A bit of scuff sanding, cleaning, and touch-up painting will keep the coating from meeting an early demise.
Nonskid’s life expectancy can vary based on type (paint vs. mats, and paint type), boat location (UV-saturated South Florida vs. overcast Seattle), and how it is cared for. The soft-foam mats we tested did not weather as well as more rugged mats like Treadmaster—nor did some one-part paints, but they can be freshened up with a little sanding and a recoat. For example, Pettit reports that EZ-Decks should perform well in Florida for about three years before needing a recoat. However, less viscous polyurethanes like Durabak and KiwiGrip can be expected to last a decade or more before needing a re-coat. According to Durabak’s maker, it’s not unusual for the coating, which is pre-mixed with rubber granules, to last 10 to 15 years with proper maintenance. The key words here are “proper maintenance.”