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Repair, Tools & Materials

Traditional tapered plug bronze seacocks like these Spartan Marine models are precision instruments that require regular maintenance to keep their watertight seal and smooth operation. (Image/ Spartan Marine)

Keep Tapered Bronze Seacocks Working Smoothly

Are the tapered plug seacocks on your boat difficult or impossible to close? If you tighten the adjustment nut enough for them to stop weeping all over the inside of your boat, does it take two hands and a hammer to operate them? If so, it's time for an overhaul. Even if they worked well last season, a little care while the boat is hauled can save you a lot of grief in the future. As part of your boat's routine maintenance, tapered plug seacocks should be disassembled, cleaned, lubri­cated, and reassembled on a regular basis.

Freeing Seized Hardware

Simple ferrous-metal oxidation is a process in which iron, oxygen, and water chemically react, and it can cause rust to seemingly weld fasteners together. This unyielding grip often turns disassembly into much more of an ordeal, but with a few, regularly available products and a good set of wrenches, the big battle becomes a minor squabble.
Color-coded tools. Red tools are used for the fuel system, blue for alternator, yellow for rigging, and so on. If a tool has several applications then it will have all the colors for each system. (Photo/ Pamela Bendall)

How To Streamline Your Maintenance Program: A Beginner’s Guide

Owning and using a boat is all about maintenance. While maintenance is not fun—it can be filthy and arduous—it must be done if you...
3D-printed rig tuning gauges. (Photo/ Charlie Garrad)

3D Printing for Boat Projects: A Beginner’s Guide

In the old Star Trek TV series Captain Kirk would press a button on a machine called a replicator and request banana cream pie,...
This simple home-grown device offers a choice of rudder positions and takes advantage of the mounting socket and tiller pin already set up for a Raymarine Tiller Pilot. (Photo/ Doug Henschen)

DIY Tiller Lock and Emergency Tiller Pilot

Whether you own a Raymarine Tiller Pilot (ST1000 or ST2000) or the Simrad Tillerpilot (TP10, TP22 or TP32), the day may come when this...
This Groco Bronze Thru-Hull Fitting is a good candidate for mortising, so it will be flush with the hull. Note, mortising is best suited for solid laminates or thick hulls. (Image source: Jamestown Distributors)

Fair Through Hull Fittings: Essential to a Smooth Bottom

In light air, a major portion of the total resistance of a sailboat derives from skin friction. To oversimplify, the smoother the boat's "skin" — the submerged part of the vessel — the less power is required to drive it to a given speed. Put another way, given two boats identical in every way, including sail area, the boat with the smoother bot­tom will be slightly faster than a boat with a rough bottom in light air. Most racing sailors have learned the value of a smooth bottom. Ironically, cruising sailors can benefit at least as much from the creation of a low-resistance bottom as racing sailors, although you rarely see a cruising or daysailing boat with a bottom to match that of a good racing boat.
We placed standard samples of aluminum, steel and brass in a separate container of each solution to measure corrosion over time. The samples were weighed to the nearest milligram before testing began, and then at two hour intervals.

Descaling Solutions for Boats

In addition to all of that lovely salt, seawater is very hard, nearly saturated with calcium. All it needs is something to react with (uric acid in the head) or localized overheating (engine) to create concrete-like incrustations. Sometimes mechanical removal is possible; a favorite cruiser ritual involves hauling out the sanitation hoses and beating them on concrete to remove internal scale build-up. Heat exchangers can be reamed out with a rod, but most engine and plumbing systems are inaccessible without considerable disassembly.
The bare minimum required to deal with most daysailer dilemmas fits in a relatively compact electrician’s bag. It can be tailored to fit the specific needs of your boat. (Photo/ Drew Frye)

The Get-Home Sailboat Tool Kit

The tools and materials required to maintain and repair everything on a boat will barely fit in a room. Just the kit required to maintain vital systems will raise the waterline of a large boat and is impractical in a smaller boat. Fortunately, when day sailing and even cruising locally, all we really need to do is get back to the dock...any dock.
Hot Knife. We put this purchase off for too long. Nice for fabric and rope, and vital for carpet and bungee cord, which are difficult to heat seal. Multiple layers dont slow it down. (Photo/ Drew Frye)

Five Best Specialty Tools

In fact our list is much, much longer than this, so we picked five specialty tools that we thought would help most sailors for...
Although the OTC Hose Removal Tool is meant for the automotive industry, we found to be the most useful option for marine sanitation hoses.

Hose Fitting Tips

Pulling hoses is generally low on the fun list. They are in bad places, jammed onto crusty hose-fitting barbs, and have stiffened over the years. As part of our 2016 update on long-term tests, we needed to wiggle loose a few of the sanitation hoses were testing to see how they were looking on the inside-a job much less pleasant than new installation.

Why the Catalina 42 Took Over the Caribbean

You see them everywhere — the Bahamas, the Virgin Islands, all across the Caribbean. The Catalina 42, especially the Mark II, has quietly become...

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