Repair, Tools & Materials

It takes practice to produce a perfect, mirror finish on varnished wood, but it is not so much a difficult task as an exacting one, where attention to detail and no short cuts are the secrets to success. Whether you are finishing new wood, refinishing old wood, or maintaining a finish in good condition, the basics are the same.

Fender boards are practically a necessity when lying along side pilings. They are designed to ride outboard of two fenders, protecting a larger section of the topsides than the two fenders could provide alone.

The largest fasteners in any sailboat with outside ballast are likely to be the bolts holding the ballast keel to the hull. As a rule, designers specify keelbolts by a tremendous factor, on the order of ten to one or more. Nevertheless, this safety margin does not guarantee eternal life for keelbolts. Corrosion takes its toll, sometimes more quickly than you might think.

A fairly common ailment with cored decks is the presence of soft spots where the outer skin has delaminated from the core material. Typically these areas are found around the mast and on the foredeck where heavy-footed spinnaker handlers have trod, but they are candidates to occur anywhere in a relatively large, flat span of unsupported deck.

For the last decade or so, the majority of all production boats built in the U.S. have been trimmed above and belowdecks with teak. Teak makes abundant sense on deck. With resistance to weathering as its primary virtue, however, teak makes less sense for use as trim below.

Alot of water has gone over the dam since the days when boats were caulked with cotton, and storm windows were snugged up with putty.

Deck joints don’t leak as much as they used to. Most builders have switched to less leak-prone types of joints, and most are more conscientious about fastening and sealing them.

In July 1990 we bought a 1975 C & C 33 to function as a test platform for Practical Sailor. We chose it above others for several reasons: The design seemed typical of many modern sailboats, with a fin keel and spade rudder and moderate displacement; C & C had a good reputation; and the price was right.

For hull bottom and topside repair, we love our Porter-Cable random orbit sander and WEST System Microlight Fairing Compound.

Probably nothing can make or break the appearance of a fiberglass boat more quickly than the appearance of the exterior teak trim. Contrary to popular belief, teak is not a maintenance-free wood that can be safely ignored and neglected for years at a time. Though teak may not rot, it can check, warp, and look depressingly drab if not properly cared for.